custom compression spring

Coiling Technologies is a leading compression spring manufacturer specializing in custom compression springs designed for high-performance, high-load, and mission-critical industrial applications. Engineered to deliver precise force and durability under compression, our springs are custom-built to meet exacting specifications, with expertise in large compression springs and exotic materials like Inconel and Rene 41.

With decades of experience supporting sectors such as oil & gas, military, construction, and manufacturing, we supply compression coil springs engineered to withstand extreme loads, corrosive environments, and high-temperature conditions. Whether you require prototype development or full-scale OEM production, Coiling Technologies delivers spring solutions that meet the most stringent industrial demands.

What Are Compression Springs?

large custom compression spring manufacturer

Compression springs are open-coil helical springs designed to oppose compression forces. When axial pressure is applied, they compress and store mechanical energy. Once the force is released, they return to their original shape, making them vital components in vibration isolation, load bearing, shock absorption, and maintaining force between components.

These springs can be manufactured in a wide range of shapes, sizes, and configurations—including conical, barrel-shaped, or hourglass—to accommodate specific design constraints or performance needs.

Custom Compression Spring Capabilities

Coiling Technologies produces custom compression springs tailored to your engineering drawings, performance tolerances, and material requirements. Unlike off-the-shelf solutions, we engineer each spring to meet the dimensional accuracy, fatigue resistance, and environmental resilience your application demands.

We specialize in:

  • Large compression springs up to 1.5” (38.1 mm) wire diameter
  • Exotic and high-performance metals, including Inconel, Hastelloy, Elgiloy, Rene 41, and more
  • Material options meeting ASTM, SAE, or other industrial standards
  • Tight tolerances for load, deflection, and free length
  • Low-volume prototyping through high-volume production

Each spring is precision wound, stress-relieved, and tested to ensure maximum reliability in dynamic load environments.

Material Expertise and High-Performance Alloys

For compression spring applications involving extreme temperatures, corrosive media, or high fatigue cycles, material selection is critical. Coiling Technologies offers a wide range of specialty materials:

  • Inconel 718
    • Characteristics: High strength at elevated temperatures
    • Industry Use Cases: Aerospace, petrochemical, marine
  • Rene 41
    • Characteristics: Creep resistance and thermal stability
    • Industry Use Cases: Deep sea, high-pressure environments
  • Hastelloy C-276
    • Characteristics: Excellent corrosion resistance in harsh chemicals
    • Industry Use Cases: Oil & gas, chemical processing
  • Elgiloy
    • Characteristics: Non-magnetic and fatigue-resistant
    • Industry Use Cases: Military, medical, precision instruments

Our metallurgical and engineering teams can help match spring properties with your specific use case, ensuring optimal performance and long service life.

Industries and Applications

We serve a wide range of high-spec industrial markets, offering engineered compression springs that meet the most demanding applications:

  • Oil and Gas – Downhole tools, actuators, and valve control systems
  • Automotive & Suspension – Custom springs for suspension systems, vibration control
  • Aerospace & Defense – Lightweight, fatigue-resistant springs for flight-critical systems
  • Construction & Rail – Heavy-load and shock-absorbing springs in structural systems
  • Marine & Subsea – Corrosion-resistant large compression springs for saltwater exposure
  • Manufacturing & OEMs – High-volume compression spring supplier for production systems

Our ability to manufacture large compression springs to tight tolerances makes us a preferred partner for OEMs requiring scalable, consistent spring production.

Compression Spring Shape

Custom compression springs can be manufactured in numerous shapes. Depending on the shape, helical springs react differently when stress, force, or load is placed upon them.

Helical Compression is the most common spring configuration, but compression springs can also be formed into a variety of shapes and sizes:

Spring Shapes:

  • Barrel
  • Conical
  • Hourglass

Wire Shapes:

  • Ovate
  • Rectangular
  • Square

Size:

As one of the best custom compression spring manufacturers, we can produce springs with wire diameters of 0.012-inch to 2.50-inch bar for your custom spring application.

Body length: Free lengths up to 80 inches
Body Diameter: Up to 24 inches.

Compression Spring Manufacturing Process

Our advanced manufacturing facility in Houston, Texas, supports full in-house spring fabrication. We control every step of production, from initial material procurement to final inspection, ensuring consistent quality and performance.

Key Process Capabilities:

  • CNC coiling for precision winding
  • Heat treatment and stress relief
  • Shot peening to improve fatigue strength
  • Load and cycle testing
  • Custom finishing (plating, coating, passivation)

Our ISO-aligned processes ensure repeatability across all volume levels, with robust quality control protocols to support traceability and compliance with industry standards.

Why Choose Coiling Technologies?

As a U.S.-based compression spring manufacturer, Coiling Technologies is uniquely positioned to meet the complex needs of engineering and procurement professionals:

  • Custom Engineering: Each spring is built to your specs, not from stock inventory.
  • Large Spring Expertise: Ideal for oversized or heavy-load spring requirements.
  • Material Specialization: Leaders in exotic alloys and corrosion-resistant metals.
  • B2B Collaboration: Partnering directly with engineers, OEMs, and technical buyers.
  • Speed and Scale: From one-off prototypes to large production runs with short lead times.

When your application demands precision, strength, and durability, Coiling Technologies delivers with proven expertise and commitment to performance.

Compression Spring Material

Custom compression springs can be manufactured using almost any type of metal or steel, from simple carbon alloy steel to exotic metals such as titanium. Coiling Technologies, Inc. can manufacture compression springs from almost any material.

Coiling Technologies sources only the best raw materials around the globe to manufacture our customized helical springs. The materials we use meet – and almost always – exceed OEM standards. We offer an extensive array of materials to choose from to ensure the lightest possible helical spring that can handle the most extreme conditions.

Carbon Steel

Properties: The most common type of spring steel. Very economical. High strength and good ductility. Suitable for elevated temperatures up to 450 degrees and repeated shock loading.

Stainless Steel

Properties: Remarkable resistance to corrosion. Less expensive and reliable. Good tensile strength.

Super Alloys and Nickel Alloys

Properties: Used in extreme environments where tremendous heat and corrosion resistance is paramount. These materials can withstand extremely high temperatures and stress corrosion cracking. They are resistant to non-oxidizing acids.

Cobalt-Nickel Alloys

Properties: Highly resistant to sulfide stress corrosion and cracking.

Nonferrous

Properties: Nonmagnetic and extremely resistant to corrosion

Request a Quote for Custom Compression Springs

If your project requires custom compression springs engineered for high-load, large-scale, or extreme-environment applications, Coiling Technologies is your trusted partner. As a seasoned compression spring supplier, we bring material expertise, custom engineering, and large spring capabilities to every project.

Contact us to make Coiling Technologies your custom compression spring manufacturer and request a quote today!

Compression Spring FAQs

What are compression springs commonly used for?

Compression springs are normally used to:

  • Absorb shock or vibration.
  • Store mechanical energy.
  • Extensively utilized in applications like industrial valves, automotive suspension, machinery, medical devices and industrial equipment.

What end types do compression springs have?

  • Closed and ground ends. (This type of end allows the spring to perform with better load stability).
  • Closed and unground ends.
  • Opens ends (unground).
  • Open and ground.  

What causes a compression spring to fail?

Below are the most common causes that contribute to a compression spring failure:

  • Over-compression (coil bind)
  • Fatigue from excessive cycling. 
  • Corrosion will lead to material pitting or degradation, compromising the spring's integrity. 
  • Incorrect material selection. 
  • Excessive heat. 

Still have questions? Contact our engineering team now. We can answer any question related to compression springs!

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